DIMENSIONAL CONTROL GAUGES FOR BODYWORKS

Sector
Automotive
Cliente
VW

Supply of gauges for dimensional control of car bodies, both in the production line and in the quality department.

  • Clearance and flush control.
  • Positioning of gauges according to ''RPS''-s car. Control gauges, manufactured in aluminum alloy 7075 T6, with contact zones with hardened steel inserts.
  • Dimensional reports accredited by ENAC. As metrology articles, each one of the gauges has its quality control card attached, associated to a control report.
Necesidad Planteada

Checking fixtures are essential for quality departments in the automotive manufacturing industry because they ensure the accuracy and consistency of the parts and components produced. The objective of these gages is to verify correct positioning and critical dimensions with high accuracy, ensuring that each part meets the established specifications and tolerances.

This early detection of anomalies, whether from factory defects or from the production process itself, not only prevents defects and rework, but also improves manufacturing efficiency, reduces costs and ensures customer satisfaction.

In addition, the regular use of verification gauges helps to maintain compliance with international regulations and quality standards, strengthening the company's reputation and competitiveness in the global marketplace.

Solución

Guuges supply for dimensional control of car bodies both in the production line and in the quality department.

-Clearance and flush control.
-Dimensional reports accredited by ENAC.

Positioning of the gauges according to ''RPS''-s car.
Control gauges, manufactured in aluminum alloy 7075 T6, with contact zones with hardened steel inserts.
Each gauge is accompanied by its corresponding ENAC-accredited dimensional report.

ENAC-accredited dimensional reports are produced.
-Dimensional reports of all gauges, duly certified.

 

  • TRIANGLE AND MIRROR CALIPERS

Calipers to simulate the plastic piece that goes next to the mirror and the rearview mirror itself.

- Positioned by hardened steel shafts.
- Fastening by magnets.
- Clamping handles.
- Control zone between calipers and common plane for height difference measurement.
- Control zone with body side.

 

  • FRONT AND REAR DOOR TRIM GAUGES

Gauges for the trims in the area between doors. 


- Positioned by hardened steel shafts.
- Fastening by magnets.
- Clamping handles.
- Control zone between gauges and common plane for height difference measurement.
- Control zone with body side.

 

  • REAR PILOT CALIPERS.

Calipers simulating real pilots.


- Positioned by hardened steel inserts.
- Handle for grip.
- Mechanical clamping system.
- Full contour control with bodywork.

Ventajas
Reduction of non-conformities, quality control integrated in the production itself allows to quickly detect quality anomalies. In the case of pilots, there may be sealing problems and rework is very costly.
Productivity improvement, by means of self-centering shafts and magnets in a very fast and simple way, we ensure its correct positioning.
Improved ergonomics and health, gauges made of 7075 T6 aluminum alloy to provide rigidity, minimize weight and with handles and fasteners designed for continuous use.
Quality improvement, ensuring in a simple way the correct position of the different plates that make up the body. Ensuring that the real parts that will be placed later on will be correctly positioned.
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