Automation aims to improve production and cycle times, while also providing a solution to the increased complexity of the process resulting from the greater variety of boxes to be handled.
In addition, the layout is being modified and manual output points are being relocated to better optimize space with the integration of the new automated system.
2 / Solution
(X3) ELECTRIC CARTESIAN ROBOTS
Independent X, Y, and Z Cartesian axes, with a telescoping Z-axis to overcome height limitations.
(X2) SUCTION CUPS SIZED FOR THE PALLET
Independent X, Y, and Z axes, with a telescoping Z-axis to overcome height limitations.
AUTOMATED SORTING
Automated sorting by box size and type.
TRACEABILITY SCANNER
Located at the first section of the automated entry gates, it records the exit lane to which the checkout should be directed.
WRAPPING + LABELING
It consists of a conveyor cart that transports the full pallets to the exit area, where the pallets—stacked with layers of boxes—are wrapped and labeled.
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360 Vision
Advantages
VERSATILITY
Technology capable of sorting, in real time, 5 box sizes with different closures, generating specific patterns for each model.
REDUCED CYCLE TIMES AND INDEPENDENT ASYNCHRONOUS OPERATION
The system achieves a production capacity of 1,200 boxes per hour.
It can also handle part of the production capacity with one manipulator while the others are undergoing maintenance.
TRACEABILITY AND LABELING
The boxes are automatically sorted at the beginning of the line by a barcode scanner that indicates where and in what order they should be placed.
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