Success Stories

Dimensional control gauges for car bodies

Sector

Automotive, Engineering

Client

VW

Dimensional control gauges for car bodies

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1 / Need identified

Verification gauges are essential for quality departments in the automotive manufacturing industry because they ensure the accuracy and consistency of the parts and components produced. The purpose of these tools is to verify correct positioning and critical dimensions with high precision, guaranteeing that each part meets the established specifications and tolerances.

This early detection of anomalies, stemming from factory defects or the production process itself, not only prevents defects and rework, but also improves manufacturing efficiency, reduces costs and ensures customer satisfaction.

Furthermore, the regular use of verification gauges helps maintain compliance with international regulations and quality standards, strengthening the company’s reputation and its competitiveness in the global market.

2 / Solution

Supply of gauges for dimensional control of vehicle bodies, both on the production line and in the quality department.
– Clearance and alignment control.
– ENAC-accredited dimensional reports.
Gauger positioning according to the vehicle’s RPS (Reference Production System).
Check gauges, manufactured from 7075 T6 aluminum alloy, with hardened steel inserts for contact areas.
Each gauge comes with its corresponding ENAC-accredited dimensional report.
Preparation of ENAC-accredited dimensional reports
– Dimensional reports for all gauges, duly certified.

  • TRIANGLE AND MIRROR CALIPER

Gauges to simulate the plastic piece that goes next to the mirror and the rearview mirror itself.

– Positioned by hardened steel shafts.
– Attachment by means of magnets.
– Tie-down handles.
– Control zone between gauges and common plane for measuring height differences.
– Control area with side bodywork.

  • CALIBER BLENDES REAR AND FRONT DOOR

Gauges for the trim pieces in the area between doors.
– Positioned by hardened steel shafts.
– Attachment by means of magnets.
– Tie-down handles.
– Control zone between gauges and common plane for measuring height differences.
– Control area with side bodywork.

  • REAR LIGHT GAUGE.

Calibers that simulate real pilots.
– Positioned by hardened steel inserts.
– Handle for gripping.
– Mechanical fastening system.
– Control of the entire contour with bodywork.

360 Vision

Advantages

Reducing non-conformities: Integrated quality control within the production process allows for the rapid detection of quality anomalies. In the case of pilot lights, there may be sealing problems, and reworking them is very costly.

Productivity Improvement: Through self-centering axes and magnets, we ensure correct placement in a very quick and easy way.

Improved ergonomics and health, gauges made of 7075 T6 aluminum alloy to provide rigidity, minimize weight, and with handles and gripping elements designed for continuous use.

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