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Aps-Pla die-cutting and welding machine and logo
Installation developed for the stamping and welding, using US, of the APS and PLA sensors, and the stamping and welding of the logo on the vehicle bumper.
Double-effect system.
The double-cutting and welding system shortens the machine cycle time by assembling sensors and logos simultaneously, without compromising the precision and centering of the components.
CRADLE (100% detection)
The cradle ensures the correct placement of the different parts of the product and reads the reference of the inserted bumper using a DM reader, ensuring repeatability in the process.
DIE-CUTTING
The installation has a first position where the bumper is heated and the sensors are ultrasonically die-cut, as well as the mechanical die-cutting of the logo.
WELDING
The installation has a second position where the sensors are soldered using sonotrodes and the logo is soldered using 12 hot tips (HTE).
Safety, 100% since the machine is protected with a fairing and safety barriers.
Productivity Improvement: The presence of all bumper components is analyzed, thus avoiding future quality rejections.
Quality Improvement: Position and temperature controls ensure the presence of all components and the quality of each assembly, thus preventing future rejections.
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