Modification of the robotic ultrasonic welding installation for attaching soundproofing fabrics to wheel arches. The modification adds two new rotation systems to increase capacity and integrate new models.
2 / Solution
Ultrasonic welding: The clamp, equipped with a sonotrode and two tips, is mounted on a tilting system that allows two weld points to be applied simultaneously to the surface.
TURNING TABLE
Modular structure that integrates into the machine to accommodate new wheel arch models.
WELDING TOOL
CAM machined tool in resin with the wheel arch geometry of each reference.
ULTRASONIC CLAW
The claw incorporates a sonotrode system with two tips and
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360 Vision
Advantages
Machine adaptation to new models while maintaining backward compatibility with older models.
Improved quality, thanks to changes made to the tilting clamp that absorb differences in parts, improving the quality of the welding points on each piece.
Reduction of non-conformities, by detecting each of the staples that are installed.
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