Success Stories

Ultrasonic welding of wheel components

Sector

Automotive, Engineering

Client

ARKAL

5841c0f9-be43-483e-9327-19e1fc40dd40

Ultrasonic welding of wheel components

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1 / Need identified

Modification of the robotic ultrasonic welding installation for attaching soundproofing fabrics to wheel arches. The modification adds two new rotation systems to increase capacity and integrate new models.

2 / Solution

Ultrasonic welding: The clamp, equipped with a sonotrode and two tips, is mounted on a tilting system that allows two weld points to be applied simultaneously to the surface.

TURNING TABLE
Modular structure that integrates into the machine to accommodate new wheel arch models.

WELDING TOOL
CAM machined tool in resin with the wheel arch geometry of each reference.

ULTRASONIC CLAW
The claw incorporates a sonotrode system with two tips and

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360 Vision

Advantages

Machine adaptation to new models while maintaining backward compatibility with older models.

Improved quality, thanks to changes made to the tilting clamp that absorb differences in parts, improving the quality of the welding points on each piece.

Reduction of non-conformities, by detecting each of the staples that are installed.

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