Success Stories

Retrofit engraved frame three-way emergency

Sector

Automotive, Engineering

Client

76558dc2-cb8a-40a8-9bb9-d25a1dab7d18

Retrofit engraved frame three-way emergency

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1 / Need identified

With this intervention, we went from three combustion engine car production lines to one, thus making room for the inclusion of a new electric vehicle production line, automating the process, improving times and reducing errors.

2 / Solution

Trivalent Scratching Head
The engraving of the frame for all three models has been unified into a single head.

Frame scratching engraving unit.
XYZ scratching engraving system, motorized tool with motors and spindles in the XY, pneumatic Z system.

– Recorded control software.
– Special engraved flange fixing and support system.
– Automatic centering system using movable elements that are positioned according to the model.
– Process quality detection.

Weightless Manipulator with Pneumatic Locking Rotation System
The weightless manipulator is coupled to an XY Cartesian system, which, together with the integrated rotation system, allows the operator to move and rotate the entire head 180°, enabling the engraving of vehicles both on and off the production line.

The referencing elements automatically adjust to the position.

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360 Vision

Advantages

Improved ergonomics, thanks to the weightless system integrated into the manipulator and the use of ergonomic handles, preventing incorrect postures for the operators.

Reduced non-conformities, thanks to the new head design that allows precise centering on the vehicle, always accurately repeating the engraving position.

Productivity improvement, since the entire process is carried out at the same station, avoiding changes of head depending on the vehicle model.

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