Success Stories

Synchronization: screwing pedals in, sealing rubber doors and verifying machine vision frame

Sector

Automotive, Engineering

Client

Volkswagen

92b2e42e-1cd0-492c-8c63-04e868d69c81

Synchronization: screwing pedals in, sealing rubber doors and verifying machine vision frame

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1 / Need identified

Installation developed for the automation of pedal assembly screwing, VIN scanning, and door seal installation.
All operations are performed automatically on the moving production line.

2 / Solution

Synchronization of the robot’s position with the movement of the car body. System composed of 3 tracks. The central track is attached to the vehicle structure and synchronizes with the movement of the transport chain, transmitting the position and speed to the lateral tracks that support the 6-axis robots.

FOLLOWER CARRIAGE, SYNCHRONISM
Central track with carriage for coupling to the vehicle structure.

PEDALS SCREWING
Robotic pedal assembly screwing system.

WEATHERPROOF TOOL
Robotic pneumatic tool that fixes the weatherstripping around the perimeter of doors.

VIN VISION SYSTEM

168

360 Vision

Advantages

Improved ergonomics: automating the tightening torque and manual fixing of weatherstripping eliminates injuries caused by overexertion.

Quality improvement, tightening torque is ensured, VIN traceability is verified, and rework caused by leak test failures is eliminated.

Reduction of non-conformities: real-time parameter recording allows for notification and correction of potential incidents in the process.

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