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Challenges of Industrial Maintenance Today

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Investing in our own hiring service, specialized and continuous training of our technicians, and always putting our staff at the center, gives us a differential position in the highly competitive environment in which we work – explains Álvaro Pajares, Operations Director of Gurpea -.

The contemporary industrial world faces an era of challenges in the field of maintenance. As advanced technologies and operations become more complex, industrial maintenance professionals find themselves at the crossroads of adapting to the changing market demand, which increasingly requests more data, control and process optimization.

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1. Emerging Technologies.

The accelerated advancement of technology, such as the Internet of Things (IoT), artificial intelligence (AI) and machine learning, has revolutionized industrial operations. Although these technologies offer significant opportunities to improve efficiency and predictability, they also pose challenges in terms of integration and staff training. Maintenance teams must constantly update themselves to make the most of these innovations and ensure their effective application in the industrial environment.

2. Predictive Maintenance.

While predictive maintenance has proven to be a valuable strategy to avoid unplanned failures, its implementation continues to present complexities in terms of accessing and analyzing large amounts of data. Effective management of the enormous amount of information generated by sensors and monitoring systems requires robust systems and personnel qualified in analytics, a scarce resource in many industrial environments.

3. Skills Shortage.

Added to all this is the rapid evolution of industrial technologies, which has created a skills gap in the maintenance sector. The lack of trained professionals to handle sophisticated equipment and adopt new technologies is a recurring challenge. Companies face the task of attracting, retaining and training qualified personnel to ensure the efficiency of maintenance operations.

Alvaro Pajares, Gurpea operations director
Photo: Álvaro Pajares, Operations Director of Gurpea.

In this regard, Gurpea has been incorporating improvement actions for some time to position itself as a competitive alternative in the sector:

Investing in our own hiring service, specialized and continuous training of our technicians, and always putting our staff at the center, gives us a differential position in the highly competitive environment in which we work – explains Álvaro Pajares, Operations Director of Gurpea -.

4. Regulatory Compliance.

Industrial maintenance teams also face compliance with increasingly strict regulations. Companies are increasingly giving greater importance to the safety of their production facilities and
the transition towards safer practices often involves the adaptation of equipment and processes, with the investment in engineering, materials and assembly that this implies.

A clear example of this is that at Gurpea we have seen increased demand from our clients to adapt to Royal Decree 1215, in 2023. Billing in adaptations and certifications has doubled, compared to the previous year,

Enclosure
Photo: perimeter protection with interlocking closure.

5. Asset Management with comprehensive approach.

The increase in operational complexity and the search for greater optimization leads to increasingly precise and coordinated critical asset management. The need for strategic planning and a comprehensive approach in this field, which avoids costly downtime and loss of productivity, is now inherent to any industrial maintenance project. A task that, due to the knowledge, experience and time it requires, tends to be outsourced by industrial companies.

Faced with this context, Gurpea will continue focusing efforts on offering proximity to the client to detect the evolution of their needs and continue developing services and technologies that guarantee maximum efficiency and optimization of their lines.

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